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Engineering, 08.03.2021 19:40 shoobywee

A 300-mm-long, solid, straight shaft is supported in self-aligning bearings at each end. A gear is attached at the middle of the shaft with a 10-mm square steel key in a slot. The geometric stress-concentration factor in the keyslot is 2.5 and its corner radius is 0.5 mm. The gear drives a fluctuating load which creates a bending moment that varies from +10N-m to +100 N-m and a torque that varies from –35 N-m to +170 N-m each cycle. The material chosen is cold-drawn 4140 steel, hardened and tempered to Rockwell C45 (Sut = 1250 MPa). Design the shaft for infinite life and determine diameter needed for safety factor of 1.5.

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